An occupational qualification standard is a document which describes the set of skills, knowledge and attitudes, i.e. competence requirements, needed to successfully accomplish duties. Occupational qualification standards are used for compiling curricula and awarding qualifications.
A welder usually works in an enterprise that produces metal products and constructions and performs construction, installation, maintenance and repair work.
Their main job is preparing welding work, constructing structures according to technical drawings, making and performing the post-processing o...f welded joints and checking the results. Their job requires an ability to read technical drawings and knowledge of processing technology and the properties of materials.
This occupational qualification standard describes the vocational competences of Welder, Level 3.
A welder at this level can construct and weld simpler welded products, parts and building structures. They need supervising for more difficult works (requiring inspection).
Welder, Level 3 uses the following welding methods in their work: manual metal arc welding (MMA 111); and semi-automatic welding (MAG 135).
The occupational qualification standard of Welder, Level 3 includes two partial professional qualifications:
Manual Metal Arc Welder, Level 3
Semi-automatic Welder, Level 3 MoreHide
A.2 Work units
A.2.1 Organising the workplace and selecting and preparing production equipment and accessories
1. Familiarising themselves with technical drawings, work instructions and the technological chart (WPS).
2. Selecting work equipment.
3. Selecting welding equipment.
4. Configuring the welding equipm...ent and selecting a mode.
5. Organising the workplace as required.
6. Selecting personal protective equipment.
A.2.2 Preparation and construction of parts and assemblies
1. Preparing and checking parts.
2. Setting up assemblies for welding and checking them.
A.2.3 Quality control and repairing imperfections
1. Checking welds.
2. Checking the assembly.
3. Repairing imperfections.
4. Conducting a final check.
A.2.4 Manual metal arc welding and post-processing of parts
1. Manual metal arc welding.
2. Conducting in-process checks.
3. Post-processing of the finished product.
A.2.5 Semi-automatic welding and post-processing of parts
1. Semi-automatic welding.
2. Conducting in-process checks.
3. Post-processing of the finished product.
The partial professional qualification of Manual Metal Arc Welder, Level 3 comprises the following parts of work: A.2.1, A.2.2, A.2.3, A.2.4.
The partial professional qualification of Semi-automatic Welder, Level 3 comprises the following parts of work: A.2.1, A.2.2, A.2.3, A.2.5. MoreHide
A.3 Work environment and specific nature of work
A welder works in both indoor and outdoor conditions, their working hours are usually fixed, but work may also be in shifts, depending on the enterprise. The work is moderately paced and duties vary. A welder must be prepared to work in uncomfortable or forced positions, endure temperature changes a...nd withstand heights, vibration, noise and dust. Work may be done in dangerous environments, e.g. in tanks, at heights on construction or industrial sites, etc. Welders must be familiar with the safety technology related to their profession and safety technology for using electrical equipment, use proper safety equipment and know the hazards to human health of welding (burn hazards, vision impairment, etc.).
The gases emitted during welding and the stone and metal dust in the work environment may cause allergic reactions. MoreHide
A.4 Tools
A welder uses welding, flame-cutting, metal-cutting and lifting equipment, electric, mechanical and pneumatic hand tools (milling machine, chisel, hammer, grindstone, etc.), accessories (fixtures, tilting tables, mechanised welding equipment, carbon arc, etc.) and measuring instruments (templates, s...quare, measuring tape, calliper, etc.). MoreHide
A.5 Personal qualities required for work: abilities and characteristics
A welder must be able to plan their work independently and be prepared to engage in teamwork. The job requires being very responsible, careful and precise as it involves working with valuable materials.
The welder must also have spatial abilities, good coordination and precision in movement, good p...hysical shape and vision, the ability to concentrate and stability. MoreHide
A.6 Professional preparation
Welder, Level 3 generally has basic education. They have specialised vocational education or acquired their professional competence in the course of in-service training or practical work experience.
All of the competences described in the occupational qualification standard (B.2.1-B.2.11) must be certified when applying for the qualification of Welder, Level 3.
To obtain the partial professional qualification of Manual Metal Arc Welder, Level 3, the following competences must be certified: ...B.2.1 Organising the workplace and selecting and preparing production equipment and accessories
B.2.2 Preparation and construction of parts and assemblies
B.2.3 Quality control and repairing imperfections
B.2.4 Manual metal arc welding and post-processing of parts
B.2.6.-B.2.11 (All recurring competences)
To obtain the partial professional qualification of Semi-automatic Welder, Level 3, the following competences must be certified:
B.2.1 Organising the workplace and selecting and preparing production equipment and accessories
B.2.2 Preparation and construction of parts and assemblies
B.2.3 Quality control and repairing imperfections
B.2.5 Semi-automatic welding and post-processing
B.2.6.-B.2.11 (All recurring competences) MoreHide
B.2 Competences
Mandatory competences
Competence
EstQF Level
B.2.1
Organising the workplace and selecting and preparing production equipment and accessories
3
View competence
Performance indicators
1. Familiarises themselves with technical drawings, work instructions and the technological chart (WPS).
2. Chooses the necessary equipment, materials (assemblies, parts, elements, etc.), tools and accessories based on the nature of the work and production conditions under instruction. Chooses a welding method and type of welded joint based on the technical drawing and technological chart under instruction.
3. Chooses the necessary welding equipment (welding wire, welding electrode, protective gas, backing, etc.) based on the WPS under instruction.
4. Configures the welding machine to the mode specified in the WPS and assesses the conformity of the weld on the sample part under instruction.
5. Organises the workplace in their work stage as required and in accordance with fire safety requirements before commencing work. Removes any hindering, excessive or flammable items from the vicinity of the workplace. Covers flammable surfaces in the surrounding area with a suitable cover material.
6. Ensures that they have all of the required personal protective equipment and that it is in working order before commencing work.
Knowledge:
a) materials;
b) properties of metals and their alloys;
c) equipment and accessories used in welding;
d) construction and operating principles of welding current sources;
e) markings of welding and base materials;
f) welding terminology;
g) WPS (Welding Procedure Specification);
h) properties, markings and handling of welding gases;
i) welding modes;
j) weld markings on technical drawings;
k) flame-cutting equipment and its operation;
l) safety requirements (correct work methods, general knowledge about providing first aid, main requirements of working environment, etc.);
m) principles of standard EN-3834 of quality requirements for welding work;
n) standards of welder qualifications.
B.2.2
Preparation and construction of parts and assemblies
3
View competence
Performance indicators
1. Prepares parts for welding – cleans and, if necessary, chamfers the edges to be welded, using the appropriate methods (e.g. manually, mechanically or thermally). Measures the parts to ensure that their measurements comply with the technical drawing.
2. Constructs assemblies (using spot or tack welding) based on the technical drawing and the WPS and checks the compliance of the assembly to the drawing. Fixes the assemblies using fixtures, if necessary.
Knowledge:
a) flame-cutting equipment and its operation;
b) joint types and edge shapes;
c) meanings of symbols on technical drawings;
d) deformation of parts and change of dimensions during welding;
e) methods and equipment for checking measurements;
f) part imperfections;
g) chamfering equipment and its operating principles;
h) safety requirements (correct work methods, general knowledge about providing first aid, main requirements of working environment, etc.);
i) quality levels for imperfections (EVS-EN-ISO 5817).
B.2.3
Quality control and repairing imperfections
3
View competence
Performance indicators
1. Visually checks the welds they have made and ensures that they comply with the requirements of the technical drawing.
2. Checks and measures the assembly and ensures that it complies with the technical drawing and given requirements.
3. Repairs weld imperfections and form deviations in the assembly in the course of the inspection.
4. After repairing the imperfections, conducts a final check of the welds and the assembly and ensures that they comply with standards and quality requirements.
Knowledge:
a) causes of weld imperfections and ways of preventing them;
b) causes of form deviations in the assembly and ways of preventing and eliminating them;
c) quality control methods of welds: destructive testing methods (break, tensile, bend and other tests);
d) quality control methods of welds: non-destructive testing methods (visual, penetrant, magnetic particle, X-ray, ultrasound tests, etc.);
e) control measurement equipment (templates, ruler and calliper) and their principles of use;
f) imperfections characteristic of welding processes, their prevention and their repair;
g) quality levels for imperfections (EVS-EN-ISO 5817).
B.2.4
Manual metal arc welding and post-processing of parts
3
View competence
Performance indicators
1. Fillet-welds steel plates in positions PB and PF and butt-welds in position PA. Does this based on technical drawings and/or the WPS and at quality level C. Cleans the edges of the filling run welds manually or mechanically, if necessary.
2. Ensures with a visual check and using the appropriate measuring equipment that the welds are faultless (without pores, cracks, etc.). Repairs any imperfections.
3. Post-processes the finished product by clearing surfaces of spatter, slag, etc. Cleans the welds.
Knowledge:
a) materials;
b) properties of metals and their alloys;
c) weld markings on technical drawings;
d) preparations for welding parts and structures (constructions);
e) weldability, heat input, preheating and post-heating of metals;
f) markings of welding and base materials;
g) construction and operating principles of welding current sources;
h) properties, markings and handling of welding gases;
i) equipment and accessories used in manual metal arc welding;
j) modes of manual metal arc welding;
k) ways of decreasing deformations;
l) preparing weld edges with mechanical hand tools;
m) flame-cutting equipment and its operation;
n) safety requirements (correct work methods, principles of providing first aid, main requirements of working environment, fire and electrical safety requirements, etc.);
o) quality levels for imperfections (EVS-EN-ISO 5817).
B.2.5
Semi-automatic welding and post-processing of parts
3
View competence
Performance indicators
1. Fillet-welds steel plates in positions PB and PF and butt-welds in position PA. Does this based on technical drawings and/or the WPS and at quality level C. Cleans the edges of the filling run welds manually or mechanically, if necessary.
2. Ensures with a visual check and using the appropriate measuring equipment that the welds are faultless (without pores, cracks, etc.). Repairs any imperfections.
3. Post-processes the finished product by clearing surfaces of spatter, slag, etc. Cleans the welds.
Knowledge:
a) materials;
b) properties of metals and their alloys;
c) weld markings on technical drawings;
d) preparations for welding parts and structures (constructions);
e) weldability, heat input, preheating and post-heating of metals;
f) markings of welding and base materials;
g) construction and operating principles of welding current sources;
h) properties, markings and handling of welding gases;
i) equipment and accessories used in semi-automatic welding (MAG);
j) modes of wire welding;
k) ways of decreasing deformations;
l) preparing weld edges with mechanical hand tools;
m) flame-cutting equipment and its operation;
n) safety requirements (correct work methods, principles of providing first aid, main requirements of working environment, fire and electrical safety requirements, etc.);
o) quality levels for imperfections (EVS-EN-ISO 5817).
Competences related to partial occupational qualification
Manual Metal Arc Welder, Level 3
EstQF Level: 3
Competence
EstQF Level
B.2.1
Organising the workplace and selecting and preparing production equipment and accessories
3
View competence
Performance indicators
1. Familiarises themselves with technical drawings, work instructions and the technological chart (WPS).
2. Chooses the necessary equipment, materials (assemblies, parts, elements, etc.), tools and accessories based on the nature of the work and production conditions under instruction. Chooses a welding method and type of welded joint based on the technical drawing and technological chart under instruction.
3. Chooses the necessary welding equipment (welding wire, welding electrode, protective gas, backing, etc.) based on the WPS under instruction.
4. Configures the welding machine to the mode specified in the WPS and assesses the conformity of the weld on the sample part under instruction.
5. Organises the workplace in their work stage as required and in accordance with fire safety requirements before commencing work. Removes any hindering, excessive or flammable items from the vicinity of the workplace. Covers flammable surfaces in the surrounding area with a suitable cover material.
6. Ensures that they have all of the required personal protective equipment and that it is in working order before commencing work.
Knowledge:
a) materials;
b) properties of metals and their alloys;
c) equipment and accessories used in welding;
d) construction and operating principles of welding current sources;
e) markings of welding and base materials;
f) welding terminology;
g) WPS (Welding Procedure Specification);
h) properties, markings and handling of welding gases;
i) welding modes;
j) weld markings on technical drawings;
k) flame-cutting equipment and its operation;
l) safety requirements (correct work methods, general knowledge about providing first aid, main requirements of working environment, etc.);
m) principles of standard EN-3834 of quality requirements for welding work;
n) standards of welder qualifications.
B.2.2
Preparation and construction of parts and assemblies
3
View competence
Performance indicators
1. Prepares parts for welding – cleans and, if necessary, chamfers the edges to be welded, using the appropriate methods (e.g. manually, mechanically or thermally). Measures the parts to ensure that their measurements comply with the technical drawing.
2. Constructs assemblies (using spot or tack welding) based on the technical drawing and the WPS and checks the compliance of the assembly to the drawing. Fixes the assemblies using fixtures, if necessary.
Knowledge:
a) flame-cutting equipment and its operation;
b) joint types and edge shapes;
c) meanings of symbols on technical drawings;
d) deformation of parts and change of dimensions during welding;
e) methods and equipment for checking measurements;
f) part imperfections;
g) chamfering equipment and its operating principles;
h) safety requirements (correct work methods, general knowledge about providing first aid, main requirements of working environment, etc.);
i) quality levels for imperfections (EVS-EN-ISO 5817).
B.2.3
Quality control and repairing imperfections
3
View competence
Performance indicators
1. Visually checks the welds they have made and ensures that they comply with the requirements of the technical drawing.
2. Checks and measures the assembly and ensures that it complies with the technical drawing and given requirements.
3. Repairs weld imperfections and form deviations in the assembly in the course of the inspection.
4. After repairing the imperfections, conducts a final check of the welds and the assembly and ensures that they comply with standards and quality requirements.
Knowledge:
a) causes of weld imperfections and ways of preventing them;
b) causes of form deviations in the assembly and ways of preventing and eliminating them;
c) quality control methods of welds: destructive testing methods (break, tensile, bend and other tests);
d) quality control methods of welds: non-destructive testing methods (visual, penetrant, magnetic particle, X-ray, ultrasound tests, etc.);
e) control measurement equipment (templates, ruler and calliper) and their principles of use;
f) imperfections characteristic of welding processes, their prevention and their repair;
g) quality levels for imperfections (EVS-EN-ISO 5817).
B.2.4
Manual metal arc welding and post-processing of parts
3
View competence
Performance indicators
1. Fillet-welds steel plates in positions PB and PF and butt-welds in position PA. Does this based on technical drawings and/or the WPS and at quality level C. Cleans the edges of the filling run welds manually or mechanically, if necessary.
2. Ensures with a visual check and using the appropriate measuring equipment that the welds are faultless (without pores, cracks, etc.). Repairs any imperfections.
3. Post-processes the finished product by clearing surfaces of spatter, slag, etc. Cleans the welds.
Knowledge:
a) materials;
b) properties of metals and their alloys;
c) weld markings on technical drawings;
d) preparations for welding parts and structures (constructions);
e) weldability, heat input, preheating and post-heating of metals;
f) markings of welding and base materials;
g) construction and operating principles of welding current sources;
h) properties, markings and handling of welding gases;
i) equipment and accessories used in manual metal arc welding;
j) modes of manual metal arc welding;
k) ways of decreasing deformations;
l) preparing weld edges with mechanical hand tools;
m) flame-cutting equipment and its operation;
n) safety requirements (correct work methods, principles of providing first aid, main requirements of working environment, fire and electrical safety requirements, etc.);
o) quality levels for imperfections (EVS-EN-ISO 5817).
Semi-automatic Welder, Level 3
EstQF Level: 3
Competence
EstQF Level
B.2.1
Organising the workplace and selecting and preparing production equipment and accessories
3
View competence
Performance indicators
1. Familiarises themselves with technical drawings, work instructions and the technological chart (WPS).
2. Chooses the necessary equipment, materials (assemblies, parts, elements, etc.), tools and accessories based on the nature of the work and production conditions under instruction. Chooses a welding method and type of welded joint based on the technical drawing and technological chart under instruction.
3. Chooses the necessary welding equipment (welding wire, welding electrode, protective gas, backing, etc.) based on the WPS under instruction.
4. Configures the welding machine to the mode specified in the WPS and assesses the conformity of the weld on the sample part under instruction.
5. Organises the workplace in their work stage as required and in accordance with fire safety requirements before commencing work. Removes any hindering, excessive or flammable items from the vicinity of the workplace. Covers flammable surfaces in the surrounding area with a suitable cover material.
6. Ensures that they have all of the required personal protective equipment and that it is in working order before commencing work.
Knowledge:
a) materials;
b) properties of metals and their alloys;
c) equipment and accessories used in welding;
d) construction and operating principles of welding current sources;
e) markings of welding and base materials;
f) welding terminology;
g) WPS (Welding Procedure Specification);
h) properties, markings and handling of welding gases;
i) welding modes;
j) weld markings on technical drawings;
k) flame-cutting equipment and its operation;
l) safety requirements (correct work methods, general knowledge about providing first aid, main requirements of working environment, etc.);
m) principles of standard EN-3834 of quality requirements for welding work;
n) standards of welder qualifications.
B.2.2
Preparation and construction of parts and assemblies
3
View competence
Performance indicators
1. Prepares parts for welding – cleans and, if necessary, chamfers the edges to be welded, using the appropriate methods (e.g. manually, mechanically or thermally). Measures the parts to ensure that their measurements comply with the technical drawing.
2. Constructs assemblies (using spot or tack welding) based on the technical drawing and the WPS and checks the compliance of the assembly to the drawing. Fixes the assemblies using fixtures, if necessary.
Knowledge:
a) flame-cutting equipment and its operation;
b) joint types and edge shapes;
c) meanings of symbols on technical drawings;
d) deformation of parts and change of dimensions during welding;
e) methods and equipment for checking measurements;
f) part imperfections;
g) chamfering equipment and its operating principles;
h) safety requirements (correct work methods, general knowledge about providing first aid, main requirements of working environment, etc.);
i) quality levels for imperfections (EVS-EN-ISO 5817).
B.2.3
Quality control and repairing imperfections
3
View competence
Performance indicators
1. Visually checks the welds they have made and ensures that they comply with the requirements of the technical drawing.
2. Checks and measures the assembly and ensures that it complies with the technical drawing and given requirements.
3. Repairs weld imperfections and form deviations in the assembly in the course of the inspection.
4. After repairing the imperfections, conducts a final check of the welds and the assembly and ensures that they comply with standards and quality requirements.
Knowledge:
a) causes of weld imperfections and ways of preventing them;
b) causes of form deviations in the assembly and ways of preventing and eliminating them;
c) quality control methods of welds: destructive testing methods (break, tensile, bend and other tests);
d) quality control methods of welds: non-destructive testing methods (visual, penetrant, magnetic particle, X-ray, ultrasound tests, etc.);
e) control measurement equipment (templates, ruler and calliper) and their principles of use;
f) imperfections characteristic of welding processes, their prevention and their repair;
g) quality levels for imperfections (EVS-EN-ISO 5817).
B.2.5
Semi-automatic welding and post-processing of parts
3
View competence
Performance indicators
1. Fillet-welds steel plates in positions PB and PF and butt-welds in position PA. Does this based on technical drawings and/or the WPS and at quality level C. Cleans the edges of the filling run welds manually or mechanically, if necessary.
2. Ensures with a visual check and using the appropriate measuring equipment that the welds are faultless (without pores, cracks, etc.). Repairs any imperfections.
3. Post-processes the finished product by clearing surfaces of spatter, slag, etc. Cleans the welds.
Knowledge:
a) materials;
b) properties of metals and their alloys;
c) weld markings on technical drawings;
d) preparations for welding parts and structures (constructions);
e) weldability, heat input, preheating and post-heating of metals;
f) markings of welding and base materials;
g) construction and operating principles of welding current sources;
h) properties, markings and handling of welding gases;
i) equipment and accessories used in semi-automatic welding (MAG);
j) modes of wire welding;
k) ways of decreasing deformations;
l) preparing weld edges with mechanical hand tools;
m) flame-cutting equipment and its operation;
n) safety requirements (correct work methods, principles of providing first aid, main requirements of working environment, fire and electrical safety requirements, etc.);
o) quality levels for imperfections (EVS-EN-ISO 5817).
Recurring competences
Competence
EstQF Level
B.2.6
Following work instructions and technology and quality requirements
3
View competence
Performance indicators
1. Uses all acquired field-specific knowledge and skills to achieve their professional goals.
2. Observes quality requirements when making products.
3. Understands and is able to assess the possible consequences of low-quality work. Pays heed to deadlines and technological manuals.
B.2.7
Observing occupational health and safety requirements
3
View competence
Performance indicators
1. Strictly observes occupational health and safety requirements when planning work, preparing the workplace, working and organising the workplace to prevent occupational accidents.
2. In the event of an occupational accident, performs first aid, calls for professional help and informs their line manager or employer of the accident.
B.2.8
Participation in team work
3
View competence
Performance indicators
1. Participates in teamwork. Is cooperative, shares with others all information that is necessary and useful for work and works towards achieving the best common result.
2. Has the skill and courage to present and defend their opinions in a well-argued way and to present ideas and suggestions for improving work.
3. Takes employees doing other work into account when working.
B.2.9
Adjusting to changing conditions
3
View competence
Performance indicators
1. Can adjust to changing work conditions.
2. Analyses their activities and can find appropriate information to perform their duties and solve work-related problems.
B.2.10
Participation in additional training
3
View competence
Performance indicators
1. Acquires new duties, methods and techniques quickly.
2. Uses opportunities for self-improvement and to upgrade their skills and takes part in in-service training.
B.2.11
Using and storing work equipment
3
View competence
Performance indicators
1. Uses all work equipment and tools prudently, regularly organises and cleans the tools, equipment and protective equipment used during work, following their operation and maintenance instructions.
C General information and Annexes
Designation of occupational qualification standard in register:
24-08052019-2.3.1/8k
Field of occupational activity:
Engineering, Manufacturing and Processing
Occupational Qualification Council:
Engineering, Manufacturing and Processing
No. of decision of Occupational Qualification Council:
12
Date of decision of Occupational Qualification Council:
08.05.2019
EstQF level:
3
Reference to European Qualifications Framework (EQF):
International Standard Classification of Occupations:
7 Craft and Related Trades Workers72 Metal, Machinery and Related Trades Workers721 Sheet and Structural Metal Workers, Moulders and Welders, and Related Workers7212 Welders and Flame Cutters
ISCED Fields of Education and Training (ISCED-F 2013):
07 Engineering, manufacturing and construction071 Engineering and engineering trades0715 Mechanics and metal trades
Statistical Classification of Economic Activities in the European Community (NACE):
C MANUFACTURING25 Manufacture of fabricated metal products, except machinery and equipment